Experiece

Conveyor Dynamics, Inc. (CDI) has global experience in designing conveyors for the mining industry, with a long history of assisting end users, construction companies and manufacturers through the application of advanced design methods.

Among our projects are several world records and notable projects listed below.

Year Project Location Length
(km)		 Power
(kW)		 Capacity
(tph)		 Strength
(N/mm)		 Material Speed
(m/s)
2024 Atlas Energy, Dune Express Overland Conveyor Texas, USA 68.5 11415 1905 ST-1000 and ST-3150 Frac Sand 5.6 & 4.5
2021 CMOC-Northpark Expansion Conveyor New South Wales, Australia 0.53 110 600 600 Copper Ore 4.8
2021 Chinalco Guinea OLC Guinea 8.3 3780 5000 ST-2500 Bauxite 6.2
2021 Chongqing Daye Zhenxi Downhill Conveyor China 6.5 2300 3300 ST-4000 Limestone 5.2
2019 Petacalco Mexico 2.2 / 3.3 270 / 360 600 ST800 Coal 3.8 / 4.2
2015 Iron Ore Canada Canada 6.1 4800 6000 2500 6 Iron
2015 Impumelelo Overland Conveyor South Africa 26.8 4900 1920 ST2000 Coal 6.54
2015 Tuna Tekra India 3.787 / 3.7835 800 / 1,250 2,250 / 3,600 ST1400 / ST1400 Coal 5.85 / 8.10
2015 Dangote Cement, Ethiopia Ethiopia 1.41 980 1293 ST1500 Limestone 5.6
2014 Dangote, Obajana, Nigeria, Line 4 Nigeria 10 2130 1950 ST1800 Limestone 5
2014 Jiangxi-Asia Cement China 2.9 945 1000 ST1600 Limestone 3.6
2013 Adani-Port of Dahej India 4.75 4100 6000 ST1000 / ST1250 Coal 7.5 / 4.15
2012 Dangote Cement-Obajana Plant Line 3 Nigeria 7.7 1500 3500 ST1200 Limestone 5
2012 Qinghai China 14.5 1735 1350 ST2500 Limestone 4
2012 Taihe Project China 3.5 3600 4000 ST3150 Overburden 4
2010 Mundra Port India 6.8 5300 6000 ST630 / ST1800 Coal 7.5
2010 Elk View Canada 2.5 1500 1650 ST2400 Coal 3.49
2009 Hope Downs South Australia 4.2 1500 3300 ST1400 Iron Ore 7.15
2009 APC – Aqaba Jordan .559 / .526 100 / 150 500 / 2000 EP500 Potash 2.83 / 2.75
2009 Gualcamayo Project Argentina 1.6 900 1250 ST2500 Gold Ore 3.33
2009 Britagem – Para Brazil 1.3 5700 10400 ST4900 Iron Ore 4
2008 Argyle Diamonds Australia 4.3 4410 1450 ST2000 / ST4000 / ST1100 Lamporite Ore 4.5
2008 Safford Project United States 2.2 900 6500 ST1200 Copper Ore 4.1
2008 Los Pelambres Chile 12.7 25000 9900 ST7800 / ST4000 Copper Ore 6.8
2007 Curragh Mine Australia 20 4250 2500 ST1500 Coal 7.5
2006 Dangote Overland Nigeria 6.9 1500 2400 ST1200 Limestone 5
2006 Codelco Andina Chile 4.7 1950 4000 ST2200 Copper 6
2004 NorthParkes Lift2 Underground Australia 2.8 3540 1050 ST2250 / 6PN150 / ST3200 Copper 3.0 / 1.5 / 3.0
2004 Eastern Range Australia 1.6 250 2200 Iron Ore 5
2004 Fabrica Nova Brazil 9.5 8260 3600 ST1900 / ST2500 Iron Ore 4.2
2003 Hamersley Iron, Channar Mine Australia 20.5 4200 2200 ST2800 Iron Ore 4.1
2003 Yandi Ore Handling Pilbara Australia 5.1 2250 4000 ST1900 Iron Ore 5.5
2003 Collahuasi Chile 3.3 14400 11400 ST2550 / ST4400 Copper Ore 6.5
2001 Warkworth – New South Wales Australia 3.7 400 800 ST800 Coal 6.5
2001 Tamandua Mine Brazil 3.6 4500 6100 ST3500 Iron Ore 6
2001 Sepeteba Brazil 10.4 9725 10000 EP220 / EP320 / ST1100 Iron Ore 4.8
2000 Middleburg Mine CRU II Project (Ingwe) South Africa 13.4 2205 1800 ST2200 / ST1100 Coal 5
1999 Faejao Project Brazil 1.3 3920 1430 ST1600 Iron Ore 3.32
1998 Zisco Project – Zimbabwe Iron and Steel Zimbabwe 15.6 1000 600 ST888 Iron Ore  4.3
1998 Indo Kodeco Cement Indonesia 24.2 5380 2580 ST950 / ST1500 / ST2200 Limestone 3.5
1998 Muja / Collie Australia 13.4 1575 800 Coal 4.8
1998 Antelope Coal United States 2.1 4620 7000 ST1000 Coal 5.6
1998 Samarco – Alegria 9 Brazil 1.9 2150 3785 ST2600 Iron Ore 4.4
1998 Cyprus Minerals, El Abra Mine Chile 23.6 8775 8600 ST3150 Copper Ore 4.7
1997 Nesher Cement Israel 2.9 1000 1400 ST1000 Limestone 4.26
1997 Trombetas Brazil 17.1 6750 3123 ST1500 / ST1600 / ST2250 / ST2600 Bauxite 4.2
1996 BHP Bi-way + Tunnel – Port Hedland Australia 6.7 / 1.34 2700 / 2520 4000 / 10000 ST2000 / ST2500 Iron Ore / Briquettes 6.2 / 4.1
1996 Phelps Dodge Mining Company – Morenci United States 3.9 (5 conveyors) 12 x 2011 (5 conveyors) 8000 ST5800 / ST3000 Copper Ore 4.0
1995 German Creek Mine Australia 5.2 4480 2200 ST1120 Coal 4.5
1995 Samarco – Alegria 6 Brazil 2.6 2000 3300 ST1800 Iron Ore 3.9
1995 Mutuca Brazil 3.6 2100 3200 ST2400 / ST1300 / ST1680 Iron Ore 4.65
1995 Placer Dome, Zaldivar Mine Chile 5.4 3200 3000 ST1900 Copper Ore 3.1
1994 Spring Creek Coal, MT United States 3.4 2000 2500 ST1800 Coal 4.57
1994 Oak Grove Upgrade Oak Grove, AL, USA 1.1 2,386 1,996 ST4000 5.1 Coal
1994 Pico Brazil 4.7 2800 3000 ST1600 / ST2000 Iron Ore 4.7
1994 La Coipa Chile 3.4 2000 2500 ST1800 Gold Ore / Silver Ore 4.57
1994 Minera Escondida Limitada Chile 1 1500 3000 ST350 Copper Ore 4
1993 Island Copper, BC Canada 2 4500 6000 Copper Ore 4
1990 Selby British Coal United Kingdom 12.2 10100 2500 ST7000 Coal 8.4
1990 Syncrude Mine – Ft Mcmurray Canada 2 4650 10000 ST5000 Oil Sand 4.43
1990 Cementos Mexicanos, Yaqui Project Mexico 3.6 818 1360 ST2450 / EP525 / EP1400 Limestone 2.4
1990 Southern Ohio Coal United States 7 2280 2000 ST1800 Coal 5
1989 Palabora South Africa 2.9 14100 7200 ST6600 Copper 4.1
1989 Waihi Gold New Zealand 2 700 Copper
1988 Kennecott, Bingham Canyon Mine United States 10.4 16800 10000 ST3000 Copper 4.7
1986 Quintette Mine, BC Canada 19 6111 2200 Coal 6
Year Project Location Length [km] Power [kW] Capacity [tph] Strength [N/mm] Velocity [m/s]
2021 Chinalco-Fangcheng China 4.48 3x1250 4000 ST-2000 5.6
2021 Mahagenco-Bhatadi India 5.4 3x450 625 ST-1250 3.42
2017 Yubei China 15 8050 1000 ST2500 4.5
2014 Rizhao China 8 10480 5000 ST2500 5
2014 Yangquan China 8.1 5000 1000 ST2500 4
2013 Kailin-2 Project China 6.2 2400 850 ST2500 3.5
2013 Nucor, AL United States 0.4 112 300 EP750 1.52
2012 Nayong China 7 2700 900 ST2500 3.15
2012 Nucor, LA United States 1.4 1470 4000 EP1600 3.4
2012 Salobo – Para Brazil 1.8 4470 4600 ST3150 4.9
2011 Yong Steel China 4 1930 1000 ST2000 / ST630 3.15
2011 Hongyuan China 10 2470 300 ST2000 / ST1250 / ST1000 / ST800 / ST630 3.15
2011 CNOOC Project China 2.2 660 400 ST800 3.15
2011 Kailin China 2.4 1155 945 ST1600 2.8
2011 Changshu China 4.6 1630 1000 ST1600 / ST1000 / EP630 2.8
2011 Neptune Terminals Vancouver Canada 0.2 372 3500 EP800 4.3
2011 PECEM-CIPP Brazil 5.7 4120 2500 ST1600 5
2010 Wangting China 1.4 680 850 ST1250 3.15
2010 IPMOMI Project Indonesia 1.2 90 120 2
2010 Maritsa Power Plant Bulgaria 2.7 1000 910 ST1100 4
2010 Itaqui Brazil 4.4 1800 1000 ST1400 5
2009 Zhenghai China 1.8 945 900 ST1250 3.2
2009 MBE Pipe Conveyor India 4.7 1500 800 ST1400 5
1999 Indo Gulf (Birla Copper) India 3.1 1500 1600 ST1600 4.5
Year Project Location Number of Chutes Material Capacity [tph] Design DEM
2021 Teck-Highland Valley Copper United States 1 Primary Crushed Copper 4000 X
2021 Lehigh- Everett Terminal United States 1 Portland Cement 360 X X
2018 MMG Las Bambas– DEM Material Calibration Peru 1 Primary Crushed Copper Ore 9400 X X
2017 Acensium – DEM Material Calibration United States 1 Calcine Pellet X
2017 CertainTeed – Hammer Crusher Feed United States 1 Gypsum 100 X X
2016 Tecnipak – Los Bronces Consulting Chile 1 Copper Variable X
2015 Cadia – SAG Mill Analysis and Lifter Design Australia 1 Copper Variable X
2015 Puerto Mejillones Chile 1 Lead and Zinc Concentrate 1500 X X
2015 Sierra Gorda Chile 3 Copper Variable X X
2015 EnginSoft – Cimprogetti Italy 1 Limestone 150 X
2015 Dangote – Congo Congo 6 Limestone mix, shale mix, laterite, sand, gypsum Variable X X
2015 Highland Valley Copper Canada 2 Copper 1300 X X
2015 Highland Valley Copper Canada 1 Copper 6000 X X
2015 Impumelelo – Secunda South Africa 2 Carbon 2400 X X
2014 Dongyang P&F – Shah Sulphur Station Surge Bin United Arab Emirates 1 Sulfur Prills N/A X
2014 Highland Valley Copper Canada 2 Copper 1000 X X
2014 Dangote – Tanzania Tanzania 10 Limestone, red soil, iron, plaster Variable X X
2014 Dangote – Ibese and Obajana Nigeria 11 Limestone, Shale, Laterite Variable X X
2014 BHP Billiton – Spence Mine Chile 10 Copper Concentrate 4500 X X
2013 Highland Valley Copper Canada 2 Copper 1000 X X
2013 Dangote – Zambia Zambia 10 Limestone, Shale, Laterite, Sand Variable X X
2013 Dahej Port India 3 Coal 6000 X X
2012 Ash Grove Cement Seattle United States 1 Various 200 X X
2012 Chunar Cement India 1 Slag (Clinker) 1000 X X
2012 Vizag Port Coal India 5 Coal 3600 X X
2012 Potasio Rio Colorado Feeder Argentina 1 Phosphate 1800 X X
2011 GPC Wansley – Carrolton GA United States 1 Variable 1400 X X
2011 KCGM – Kalgoorlie Australia 2 Primary Ore 2000 X X
2011 Adani Hazira Port India 3 Coal 6900 X X
2011 Mt. Milligan – BC Canada 8 Gold / Copper 4632 X X
2011 Vargem Grande Itabiritos Brazil 1 Iron 10570 X X
2011 PECEM-CIPP Brazil 1 Coal 2500 X X
2010 LLX East Port Brazil 1 Coal 15000 X X
2010 Jindal Steel India 2 Iron 3000 X X
2010 Itaqui Brazil 1 Coal 1000 X X
2010 Mundra Port India 3 Coal 6000 X X
2010 Essroc Cement – PA United States 3 Limestone 1000 X X
2009 Twistdraai Colliery South Africa 3 Coal 2000 X X
2008 Ash Grove – AZ United States 4 Limestone 1500 X X
2008 Bagdad – AZ United States 4 Copper 6500 X X
2008 Minera Los Pelambres Chile 3 Copper 11000 X X
2007 Curragh Mine Australia 2 Coal 2500 X X
2006 Coteau Freedom – ND United States 1 Lignite 2535 X X
2003 Yandi Ore Handling Australia 2 Iron 2000 X X
2003 Collahuasi Chile 4 Copper 8500 X X
2003 Hamersley Iron, Channar Mine Australia 6 Iron 4600 X X
Year Project Location Length [km] Power [kW] Capacity [tph] Strength [N/mm] Velocity [m/s] Material
2021 Rio Tinto-Kennecott-C6 Downhill-Brake Logic United States 4.4 6000 9000 ST-7100 4.65 Copper Ore
2019 Chinalco-Toromocho-CV003 Downhill-CST/Brake Logic Replacement Peru 5.2 9000 10292 ST-5000 6.0 Copper Ore
2019 Petacalco Mexico 2.2 / 3.3 270 / 360 600 ST800 Coal 3.8 / 4.2
2015 Iron Ore Canada Canada 6.1 4800 6000 2500 6 Iron
2015 ELB – Impumelelo Secunda, South Africa 26.8 4900 1920 2000 6.54 Coal
2015 BHP Escondida Upgrade Chile
2014 Jianxi Asia Cement China 2.9  945 1,000 ST1600 3.6 Lime
2010 Aqaba Aqaba, Jordan .559 / .526 100 / 150 500 / 2000 EP500 2.83 / 2.75 Potash
2010 Elkview Canada 2.5 1500 1650 2400 3.49 Coal
2010 Essroc Allentown, PA, USA 2.7 900 1000 700 3.3 Lime
2009 Hope Downs South Australia 4.2 1500 3300 1400 7.5 Iron
2009 Gualcamayo Yamana Gold San Juan Province, Argentina 1.6 900 1,250 ST2500 3.33 Gold
2008 Safford Safford, AZ, USA 2.2 900 6,500 ST1200 4.1 Copper
2008 Los Pelambres Repower Chile 12.7 25,000 9,900 ST7800 / ST4000 6.8 Copper
2007 Curragh NorthCurragh North Australia 20 4,250 2,500 ST1500 7.5 Coal
2006 Dangote Nigeria (Line 2) Nigeria 6.9 1,500 2,400 ST1200 5 Lime
2004 Eastern Range Australia 1.6 250 2,200 5 Iron
2004 Fabrica Nova Fabrica Nova, Brazil 9.5 8,260 3,600 ST1900 / ST2500 4.2 Iron
2003 Collahuasi Rosario Chile 3.3 14,400 11,400 ST2550 / ST4400 6.5 Copper
2003 BHP Yandi Pibara, Australia 5.1 2,250 4,000 ST1900 5.5 Iron
2001  Tamandua Brazil 3.6 4,500 6,100 ST3500 6 Iron
2001  Ferteco (Sepeteba)  Sepeteba, Brazil 10.4 9,725 10,000 EP220 / EP320 / ST1100 4.8 Iron
2001  Warkworth  Warkworth, Australia 3.7 400 800 ST800 6.5 Coal
2000  Cru Conveyors (Ingwe)  South Africa 13.4 2,205 1,800 ST2200 / ST1100 5 Coal
1999  Ferteco (Faejao)  Faejao, Brazil 1.3 3,920 1,430 ST1600 3.32 Iron
1998  Indo Kodeco Cement  Indonesia 24.2 5,380 2,580 ST950 / ST1500 / ST2200 3.5 Lime
1998  Antelope Coal  Wright, WY, USA 2.1 4,620 7,000 ST1000 5.6 Coal
1998  Premier Muja  Australia 13.4 1,575 800 4.8
1998  Samarco Alegria 9  Samarco, Brazil 1.9 2,150 3,785 ST2600 4.4 Iron
1997  Zisco Radcliff, Zimbabwe 15.6 1,000 600 ST888  4.25 Iron
1997  Dupont – Pioneer Aggregate  Dupont, WA, USA 1.5 560 2,400 ST660 3.04
1997  Sao Paulo (Trombetas) Brazil 17.1 6,750 3,123 ST1500 / ST1600 / ST2250 / ST2600 4.2 Bauxite
1996 Phelps Dodge Mining Company – Morenci United States 3.9 (5 conveyors) 12 x 2011 (5 conveyors) 8000 ST5800 / ST3000 Copper Ore 4.0
1995  Mutuca  Mutuca, Brazil 3.6 2,100 3,200 ST2400 / ST1300 / ST1680 4.65 Iron
1995  Zaldivar  Chile 5.4 3,200 3,000 ST1900 3.1 Copper
1995  German Creek  Australia 5.2 4,480 2,200 ST1120 4.5 Coal
1995  Samarco Alegria 6  Samarco, Brazil 2.6 2,000 3,300 ST1800 3.9 Iron
1994  La Coipa  Chile 3.4 2,000 2,500 ST1800 4.57 Gold and Silver
1994  Pico  Pico, Brazil 4.7 2,800 3,000 ST1600 / ST2000 4.7 Iron
1994  Oak Grove Upgrade  Oak Grove, AL, USA 1.1 2,386 1,996 ST4000 5.1 Coal
1994  Spring Creek Coal  Montana, USA 3.4 2,000 2,500 ST1800 4.57 Coal
1994  Escondida Phase III  Chile 1 1,500 3,000 ST350 4 Copper
1990  Yaqui  Mexico 3.6 818 1,360 ST2450 / EP525 / EP1400 2.4 Lime
1989  Palabora  South Africa 2.9 14,100 7,200 ST6600 4.1 Copper
1989  Channar  Australia 20.5 4200 2200 ST800 4.1 Iron
1989  Waihi Gold  New Zealand, Australia 2 Gold
1988  Kennecott Bingham Canyon  Utah, USA 10.4 16,800 10,000 ST3000 4.7 Coal
1986  Quintette Hydraulics  Tumbler Bridge, BC, Canada 19 6,111 2,200 6 Coal
1986  Plateau Mining  Helper, UT, USA 2 456 1,000 4 Coal
1982  MICARE  Mexico 9 1,120 900 ST1000 3.9
Year Project Location Scope Capacity [tph] Material
2022 Adani- Mundra Copper Port Project India Feasibility study, MTO pipe conveyor system. 3300 Copper Concentrate and Rock Phosophate
2020 Adani- KIOMPL Bhubaneswar Project India Feasibility study, MTO high downhill pipe conveyor system. 2100 Crushed Iron Ore
2017 Yamana Gold- Agua Rica Project Argentina Feasibility study, CAPEX / OPEX high lift and overland conveyor system. 7000 Primary Crushed Copper Ore and Waste Rock
2017 Canadian Natural Resources- MRM Expansion Project Canada Feasibility study, CAPEX / OPEX overland conveyor system. 21000 Oil Sand
2017 Nevsun- Rakita Cukaru Peki Project Serbia Feasibility study, CAPEX / OPEX underground and overland conveyor system. 800 Primary Crushed Gold Ore
2016 NuevaUnion- Corridor Project Chile Feasibility study, CAPEX / OPEX long conveyor system. 6100 Primary Crushed Gold Ore
2015 Kemess Aurico BC, Canada Feasibility study, CAPEX / OPEX of underground feeders and overland belt. 1600 Copper
2015 ELB – Asanko Ghana Feasibility study, CAPEX / OPEX overland conveyor. 900 Gold
2015 Dangote Nepal Feasibility study, CAPEX / OPEX overland conveyor 1768 Lime
2015 New Millenium Iron Canada Feasibility study, CAPEX / OPEX, dry tailings stacking system. 9250 Iron tailings
2012 Simplot Smoky Canyon WY, USA Feasibility study, CAPEX / OPEX, overland conveyor 1820 Phosphate
2011 Ahafo Subika Ghana Feasibility study, selection of adequate transportation technology for mine expansion. CAPEX / OPEX underground and overland feeder. 500 Gold
Year Project Location Scope
2022 OZ Minerals-Carrapateena Conveyor Australia Splice failure investigation
2022 Teck-Greenhills Canada Complete audit of all plant and overland conveyors
2021 Escondida-Overland Conveyor Chile Belt winder failure investigation
2020 Glencore-Antapaccay Overland Conveyor Peru Investigate splice failure and optimize splice pattern
2020 Canadian Natural Resources-JPM Surge Feed Conveyor Canada Resolve issues related to VFD tuning that OEM unable to fix during commissioning
2020 Suncor-Fort Hills Canada Install strain gauges and investigate failure on surge feed conveyors
2017 Chinalco-Toromocho Peru Install strain gauges and investigate failure on CV003 Downhill
2015 Neptune Terminal, Vancouver Canada Investigation of the cause of abrasion wear in the inner section of the conveyor closure.
2015 BHP – Escondida Upgrade Chile Audit of the overland belt design and diagnosis of the winch control.
2015 Glencore Australia FEA analysis of belt wear and lamination
2015 Essroc, PA United States Analysis to determine the cause of repeated pulley failures.
2013 Ibberson EGT Grain Terminal United States Forensic analysis to determine the cause of the site failure and recommended corrective action.
2013 Muskeg River – Shell Oil Sands Canada Forensic tests to determine cause of overland belt failure 101
2010 Elkview Canada Forensic analysis of runaway conditions due to brake failure.
2000 Los Pelambres Repower Chile Transport system design audit to increase tonnage.
1997 Nesher Israel Cement Israel Ground transporter audit using dynamic and forensic tests.
1996 Phosboucraa Morocco Improve system reliability and availability.
1990 Syncrude. Fort McMurray Canada CDI predicted shaft failure at the lockout device interface.
1990 Southern Ohio Coal United States CDI predicted shaft failure at the lockout device interface.
1990 Selby British Coal United Kingdom Forensic evidence and dynamic analysis to correct a design flaw.
1989 Palabora South Africa Fatal pulley drum defect was determined by use of FEA prior to fabrication.
1988 Kennecott – Bingham Canyon United States After startup, the drum of a tensioner pulley failed in the housing. CDI was not involved in the design of the pulley. CDI investigated the failure of the shell and determined that the shell is sub-designed. An engineering audit of the remaining pulleys was performed, using the CDI failure criteria, and similar deficiencies were found in the high tension pulleys. These pulleys failed three months after our audit.
1986 Quintette Hydraulics Canada The overall system was experiencing controlled braking runaways, gear reducer and pulley failures, and numerous other problems. CDI was contracted to identify, analyze, and correct the problems.